Turn supply constraints into a plan your team can release.
A practical workbook for loading demand, inventory, open supply, lead times, and capacity—then making receipt, release, and exception decisions visible.
Workbook logic / illustrative row
Capacity exception
Over capacity
Utilization is 135% in this illustrative row.
01 / Required inputs
Load the constraints your team can explain.
Required fields establish the supply row and capacity context. The optional snapshot note preserves provenance without pretending to be a live system connection.
| Field | Required? | Unit / format | Likely source |
|---|---|---|---|
| SKU | Required | Identifier | ERP item master |
| Description | Required | Text | ERP item master |
| Location | Required | Site / warehouse key | ERP plant or WMS location master |
| Planning period | Required | YYYY-MM | Planning calendar |
| Demand / requirement | Required | Units / period | Demand plan or customer orders |
| Opening inventory | Required | Units | WMS inventory snapshot |
| Safety stock | Required | Units | Planning policy or inventory plan |
| Open supply | Required | Units due in period | ERP purchase or production orders |
| Lead time | Required | Periods | ERP item / supplier master |
| Minimum order quantity | Required | Units / order | ERP supplier / item master |
| Order multiple | Required | Units / order | ERP supplier / item master |
| Resource / work center | Required | Resource key | ERP routing or WMS work-center master |
| Period capacity | Required | Units / period | ERP capacity calendar or WMS labor plan |
| Source system / snapshot | Optional | System + date | Extract control note |
02 / Outputs and formulas
Make the recommendation auditable.
The workbook shows how available supply, requirements, order policies, due periods, and capacity combine. These are transparent planning signals, not integration or forecast-accuracy claims.
| Output | Formula / assumption | Example |
|---|---|---|
| Available supply | Opening inventory + open supply | 720 units |
| Net requirement | MAX(0, demand + safety stock − available supply) | 930 units |
| Planned receipt quantity | Net requirement rounded up to order multiple, not below MOQ | 1,000 units |
| Planned release quantity | Planned receipt quantity released to the source resource | 1,000 units |
| Due / release period | Planning period − lead time periods | 2026-08 |
| Projected supply after plan | Available supply + planned receipt − demand | 290 units |
| Resource utilization | (Demand + planned receipt) ÷ period capacity | 135% |
| Exception | Over capacity, net requirement, or none | Over capacity |
| Action | Release supply, resolve capacity, or monitor | Resolve capacity |
03 / ERP + WMS compatibility
Useful before the first supply review.
Use the map sheet to document ownership, extract keys, grain, units, and snapshot treatment before loading the working sheets.
ERP supplies the order spine
Use ERP extracts for item master, open purchase or production orders, lead times, MOQ, order multiples, and resource keys.
WMS anchors inventory reality
Use a dated WMS snapshot for opening inventory and location-level availability; document allocation treatment before loading.
Capacity stays explicit
Load a resource-period capacity calendar and review utilization before a planned receipt becomes a release decision.
Normalize the handoff
Keep one item/location/period key, one unit of measure, one source snapshot, and one ownership note across every extract.
04 / Preview
See the working surface before you download.
Replace this illustrative row with item, location, demand, inventory, supply, policy, resource, and capacity inputs from your own extracts.
| SKU | Location | Period | Demand | Opening inventory | Open supply | Lead time | Resource |
|---|---|---|---|---|---|---|---|
| KST-101 | US-East DC | 2026-10 | 1,430 units | 420 units | 300 units | 2 periods | Assembly line A |
- SKU
- KST-101
- Location
- US-East DC
- Period
- 2026-10
- Demand
- 1,430 units
- Opening inventory
- 420 units
- Open supply
- 300 units
- Lead time
- 2 periods
- Resource
- Assembly line A
Receipt and release quantities are policy-driven; capacity stays visible beside the recommendation so an exception can be discussed before release.
| Available supply | Net requirement | Planned receipt | Planned release | Due / release period | Projected supply | Utilization | Exception | Action |
|---|---|---|---|---|---|---|---|---|
| 720 units | 930 units | 1,000 units | 1,000 units | 2026-08 | 290 units | 135% | Over capacity | Resolve capacity |
- Available supply
- 720 units
- Net requirement
- 930 units
- Planned receipt
- 1,000 units
- Planned release
- 1,000 units
- Due / release period
- 2026-08
- Projected supply
- 290 units
- Utilization
- 135%
- Exception
- Over capacity
- Action
- Resolve capacity
Request this template
Choose your next step.
Tell us where to send the right follow-up. A download request continues to the existing paid workbook offers; it does not unlock a free file.
Selected template: Supply Planning